Shapeshifting Toy Robots Part 2

Here are some of our old creations that we forgot to post about. These are some of our wooden shapeshifting robots, inspired by Transformers.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please take a look at our disclaimer.

Making these do not require a lot of materials. you just need six rubber bands, four lego car wheels, and a small piece of wood.

First, measure and cut two small pieces of wood to be the outside of the car and the legs. Measure and drill two holes that the lego wheels will fit securely in. Make sure that you leave enough space in between the holes for the wheels to fit.

Attach two of the wheels and cut the piece to the right size. Repeat to make another leg, making sure that the wheels on both legs align.

Next, cut two arms and drill small holes in the top that can fit a rubber band.

Cut a small body out of wood that

Now time for assembly!

Here is one robots in alt mode.

 

Both robots transformed

Front view.

Happy Creating!

Wooden Graduation Hat Charms

Graduation time is upon us and what better way to celebrate than creating something fun. For this year’s celebration we are making wooden graduation hat charms. This design is straightforward and suitable for all ages.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please take a look at our disclaimer.

This first step is lots of cutting. We cut the tops of the hats from thin sheets of plywood. Cut each square to is 3/4th of an inch on both sides.

The bottom of the hats were cut from square bars that we spoke shaved into a circle 1/2 inch wide.

After cutting and spoke shaving, sand the tops and sides as smooth as possible using different grades of sand paper. To make the charms smooth enough to look like a real cloth hat will require a repeated sanding.

After the tops are well sanded, start sanding the bottoms.

To align the tops with the bottoms while glueing, we drew cross on the bottom of the circles and the squares. Align the crosses to center the circles.

We used a flat black water based paint and applied two coats.

Here are some of the hats with the final coat.

Next, attach the eye-hole screws to the top. The eye-hole screws will let people hang the charm.

We recommend starting a hole for the eye-hole screw by using a small jewelry drill or very thin nail to make screwing the screws in easier. However, you can also screw them in without using a starter hole.

Take your time putting in the screws. If they break off they can be very hard to get out. Make extra hats and practice on scrap wood first. The main trick is to go slow and use as little force as possible.

The tassels are made from golden thread and are the hardest part. To make a tassel, first lay down a few strings then lay a long string on top of them in the middle. Tie the long string to the middle of them, which will be the string that the tassels hang on. Finally, tie a short string near the top of the bunch to separate the tassel into two parts. Tassels can be very hard to make, and you might need lots of practice.

Now just tie the tassel to the eye-hole screws and you are done! You can also add a keyring onto the graduation hats to make them into a keychain.

Happy Creating!

 

Wood Carvings: Rabbit

Our workshop is littered with dismantled robots, failed contractions, forgotten monsters and lots of little wood cravings. This is an older carving of a rabbit that we found in a dusty corner. Like with many of our creations, we do not have photos of how it was made but typically we first cut a rough shape out using a Japanese saw. Once we got the basic form we used wood carving tools to get the details right. And then lots and lots of sanding.

Carved toy Bunny

The design was minimalistic rabbit inspired by ancient totems. We realized to capture a rabbit all you need is the rabbit’s ears and tail. Carved toy Bunny

A close up of the tail.

Carved toy Bunny

We craved the ears flat because many of our earlier raving ended up with broken ears.

Carved toy Bunny

This was a very rewarding and simple project.

Happy creating!

Wood Sculpture: Cat

This cute little wooden cat was a quick build from some leftover pieces. We wanted a simple toy that would be sturdy and easy to build, but would also look like a cat. All of the wood was harvested from our yard.

Wooden toy cat

For the tail and legs we like to keep the bark on to give it a rustic look. The texture would also look like fur.

Wooden toy cat

The head, tail and legs are attached using wire to make it poseable. To do this, we drill small holes in each on the limbs, and used the wire like a peg. There is no glue in the whole figurine.

Happy Creating!

Wand Making

At the beginning of the Covid pandemic, we wanted to create magic for ourselves and our friends and hone our wood crafting skills. After much debate, we settled on wand making.

Our yard in the San Francisco, CA has several trees and shrubs that require routine maintenance.  Over the years, we carefully trimmed and stored the best branches for future use. One of our more numerous shrubs is boxwood and we have a large birch tree which both provide great material for wand making.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please take a look at our disclaimer.

The three essential tools for wand making are:

Selecting the perfect branch can be hard and a lot depends on what sort of wand you are looking for. When selecting a branch to turn into a wand, make sure that it is not too green or too dry. Also, you want the branch’s width to be wider than you want at the start. Spokeshaving takes off more material than you would imagine. Straighter branches are easier, but we prefer ones that curve slightly to make the wand more interesting. Many pieces of wood also have natural handles that works great on the wand.

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When cutting the wand make sure to not cut it too short, once you start crafting the ends you may find you need to trim it a bit more.

Wooden cut for making wands

Once you have trimmed the branch it is time to prepare it for spokeshaving.

To prepare for spokeshaving the wands, cure them in a mixture of water, dishwasher soap, and a little oil. Soak them for at least two days depending on how dry the wood was to begin with. If the wood is too dry it can by difficult to charge and split when spokeshaving. After two days of soaking, take the wands out of the solution, wipe them dry and store them in a cool dry place for at least one day to dry out. If your wood starts out very wet, you should not soak the wood and instead leave it to dry out for a bit.

Our technique for wand making involves lots of spokeshaving to shape the wand. The best thing about spokeshaving is it is great for all ages. Kids as young at six can spokeshave simple branches and adults can find it very rewarding after a long day at work.

When spokeshaving make sure not to cut into the wood. This can happen if the blade is not aligned correctly or your use too aggressive of an angle. If you do cut into the wood, we recommend not trying to smooth out the grove with the spokeshave. Instead, use a craving tool to widen the grove before returning to spokeshaving, or use a rasp to smooth it out. When spoke shaving it is best to use as little strength as possible and get into a rhythm to make the tooling as consistent as possible.

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Once the wand is in the shape you want then move on to shaping the ends.

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After years of practice we find repeated passes with a spokeshave can get the tip to the shape we prefer. You can use a carving knife as well, but with harder wood it can require a lot more force.

Sanding a wooden wand

After you get the shape and look you want move onto sanding. For wands sanding is really important. The wand needs a well-finished, smooth surface or it just will not feel right. Use multiple grades of sandpaper starting with the lowest grade sandpaper and ending with the finest.

Using wood stain on wands

Once the wand has the feel you want start applying the stain. Make sure to apply the stain in an open and well ventilated space. Remember, staining your wands will take multiple days, so you need a place where the wands will be safe and protected from rain or harsh sun. We stain our wands outside under our porch.

Above is a long line of wands after staining. Since it can take weeks to complete one wand we usually have several in the works at a given time. We also sand the wand after staining them because staining can make the wood feel rougher. Sanding can also give the wands an older look.

Waxing a wooden wand

After the last coat of stain has dried, apply beeswax to add another layer of protection and to give it a well-used feel. You want to wand to feel old and magical. This can require multiple coats of beeswax applied over several days depending on the condition of the wood.

Polishing the wands

The last step is to polish the wand using a rag or a bit of leather. We found leather does a great job getting a well-worn, ancient looking patina.

Now your wands are ready for use and harness the magic within!

Happy creating!

Carved Wooden Seals

These are old carvings that we forgot to post. We were inspired by the Chinese wax seals and wanted to practice wood carving, so we decided to make our own unique wooden seals.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please take a look at our disclaimer.

Chinese wax seals

Here are some of our favorite seals. Most were purchased at a little store in the middle of San Francisco’s China Town right off of post street.

Crafted WaxSeals AlligatorInspired by Claude the Alligator, we decided to make an alligator seal. Its tail curves behind it and opens its jaws wide. The stamp would go on the bottom.

Crafted WaxSeals Alligator

This is the side view, where is shows off its tiny feet. There is some texture on the tail to replicate an alligator’s scales. At first the tail was indicated with a shallow grove but the carving was hard to make out or we opted to cut a slot to highlight the tai more clearly.

Crafted WaxSeals, Cat

This is the other wooden seal, which is a cat. The cat is perched on top of a wooden column, with its tail curved down the side.

Crafted WaxSeals, Cat

This carving captures the shape of a cat, with its pointed ears and curved body. We tied a red string around its neck like a collar to add a pop of color.

At the bottom of the seal, we added a stamp. We made the stamp out of an eraser and carved on the ancient Chinese character for ocean.

Here are the two wooden seals together!

Happy Creating!

Carved Wooden Seals

As presents for our teachers last year, we decided to make a series of wooden seals. We chose cats because of their iconic shape, and because of our own cat. We prefer using a Japanese saw because it gives us a clean cut and is much easier to use.

Please note, that this material is provided for informational purposes only and is not a guide on how to create the designs. Please read our disclaimer.

Making Wooden Seals

To get the basic cat shape we do rough cuts with the saw, then use a craving tool to clean up the edges. The make sure the vice does not cut into the wood we used scrape from an old pair of jeans.

Making Wooden Seals

To get the ears we need to create a negative space between the slanted edges we just cut. The do this we first cut several slots making sure to stop just short of the end of the slanted edge. You do not want got beyond that point or the ears will more like bunny ears than cat ears.

Making Wooden Seals

You want to have several slots cut to to make removing them easy. If the slots are too thick when you try to pop them out (the next step you could instead break off the ears.

Making Wooden Seals

Once we have cut the slots we use a chisel to pop them off. Make sure to go slow and start with the center slot. When you pop off the ones next to the ears make sure to have the flat edge of the chisel pointed towards the ear. Most of the time this works like a charm but sometimes the wood refuse to cooperate. If this happens to you try you best then try using other tools like a flat head screw driver. Worst case use the chisel to cut the out and if nothing works just start over.

Making Wooden Seals

Then we used the chisel to clean up the rough parts between the ears. Two of the seals in this batch had slots that broke off half way making the clean up job a bit hard. Go slot and do not use force. If the chisel is sticking it is either at the wrong angle or you are trying to carve out too much in one go.

Making Wooden Seals

We use a rasp to finish it out.  You can use sand paper as well but we like how you can shape thing with a rasp.

Making Wooden Seals

Next we used a spoke shave to round the edges of the square dowel to make it more cat-like. Again, do not force the tool. Just use a gentile motion while applied light pressure. If you use too much force you can cut into the wood.

Making Wooden Seals

Then sand to get the finished look. Remember to take the time to sand it right. After all the work it took to get here you do not want to spoil it by not having a clean surface for painting.

Making Wooden Seals

For a finishing touch we made a cut all the way around the seal to create a neck for the cat, We made sure the cut was not too deep and went evenly all the way around the body.

Making Wooden Seals

We then used a craving tool to widened the curve being careful not to cut too much out.

Making Wooden Seals

Here is a line up of all six seals ready for painting!

Making Wooden Seals

For each wooden seal we picked three different colors to create a unique theme. We used acrylic paint for these seals but you can us wood stain or oil paint if you prefer.

Making Wooden Seals

This one reminded us of lava!Making Wooden Seals

We painted the layers over time to make sure each color stood out and did not blend in with the rest too much.

Making Wooden Seals

All six seals with their paint jobs finished!

Making Wooden Seals

The seal for the wooden seals was made of an eraser.  We used wood carving tools to engrave them. Make sure you do a reverse image of what you want printed!

Making Wooden Seals

Here are the seals bases with their wooden carvings.Making Wooden Seals

We attached the eraser to the wooden seal using hot glue. Make sure to score the bottom of the wood seal and the eraser so you get a strong bound.

 

Happy Creating!

Wooden Pony Carving

Our pony carving was inspired by Pinkie Pie from My Little Pony. We love Pinkie Pie’s bright outlook and humor! When we found a scrape of bright colored faux fur in our recycled fabric box, we all thought of her right away.

Please note, that this material is provided for informational purposes only and is not a guide on how to create the designs. Please read our disclaimer.

Carved toy pony
This is a side view

We used balsa wood for the body and faux fur for the mane. It took a while to carve since ponies have a specific body shape. We first drew the basic outline on the balsa wood then cut out the rough shape with a saw. To make sure we did not damage the wood we wrapped it in leather when it was in the vice. Then we used wood carving tools and sand paper to finish the shape. The head was the hardest part to get right. Ponies have a very specific look to them. We used a wood carving tool with a groove to get the fur just right.

Carved toy pony

The mane was stapled on to the body then pulled over to cover up the staples. To give it a bright color we used a red wood dye. The dye also showed off the pony’s carved fur.

Wooden little pony

After a quick comb our little pony carving was ready to roam the world!

Happy creating!

Wooden Deer Sculpture

This is our wooden deer sculpture, made as a Christmas present. We only used wood from our yard to make it more meaningful and more unique. We always save leftover wood, so we can use it in our woodworking projects instead of wasting it.

DIY Wooden toy deer

This is the back view of the deer. As you can see, we attached the tail, limbs and antlers by drilling holes and fitting them into the holes, like a peg. We attached the head and the neck by drilling a smaller hole inside the neck and the body, then used a strong piece of aluminum wire to connect them together. To make the tail look more realistic, we rounded the end of it and drilled the hole at an angle instead of straight down.

DIY Wooden toy deer

The head was made from sanding part of a tree branch. We chose that branch because it already looked like a deer head, so we didn’t have to work on it very much. It even had little indents for the eyes! All we had to do was sand it, trim the ears, and drill two small holes for the antlers.

DIY wooden toy deerWe attached the antlers of the deer by taking small branches from our birch tree and putting them in the holes that we drilled on the head. The antlers were very important because it would help people recognize this as a deer. We had to find branches that were strong so they won’t break, but small enough to look realistic. Luckily, birch trees shed a lot of branches, so it wasn’t too hard to find perfect branches.

Happy Creating!

Making a Toy Bunny

It was the end of the school year and we want to make a toy for one of our teachers. She loved bunnies and Beatrice Potter, so we thought that we should make her a toy bunny.

First, we drew a design for the toy bunny. We wanted it to be able to move its legs and ears so the design had to have a lot of details. It make sure it could more we used balsa wood for most of the parts to the bunny put together with nuts and bolts.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs.  Please read our disclaimer.


Cutting wood, woodcrafting

Here is a picture of us cutting the wood. We had to use a fine saw because the balsa wood split with the Japanese saw.

Assembling a wooden toy bunny

Next, we drilled holes for the nuts and bolts. We don’t use wood screws because over time they loosen and damage the wood if the toy is played with it. To drill the holes we used a bench press and a secured the wood carefully. Because Balsa wood is so soft, it couldn’t be hand drilled.

After all the parts were cut, drilled, and sanded it was time to assemble!

Assembling a wooden toy bunny

If the plans are good enough, once you have the pieces done, it is like assembling a puzzle!

Assembling a wooden toy bunny

We made the ears out of plastic because the wooden ears broke too easily. We could also easily cut the plastic to be whatever shape we want.

Assembling a wooden toy bunny

To finish it off we added a purple pompom for a tail. And here is the completed bunny with a scarf!

A wooden toy bunny

Because it is posable, you can change how it looks year round!

A wooden toy bunny

This is what it looks like when it’s finished!

Happy Creating!