Securing Wires on Number 2 and Number 3

We take Number Two and Number Three on the road a lot. While we are now experts at rewiring them after a long road trip we started testing new ways to secure the wire while still letting kids see how how the robots were put together. After many designs we settled on using clear silicon pneumatic tubes. The tube protect and secure the wire but still allow people to see how the wire attach.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please take a look at our disclaimer.

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Happy Creating!

 

Number 2’s and Number 3’s New Legs

From last year’s Bay Area Maker Faire we learned a lot about what is the right and wrong way for our robots to move. Our first designs did not work well on the rough and uneven surfaces, and our bi-pedal design fell over before the gates even opened. From that experience, we have opted for a centaur design for the new legs, leveraging a more powerful engine, a collapsible design, and gears.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please take a look at our disclaimer.

The legs are more simple overall but still require a lot of parts. We moved to using hardwood for the critical components for its strength.

Our design changed a lot from the one at last year’s Maker Faire. First, each leg has two wheels connected to a axel. The motor turns the axel via a chain. The biggest change is the legs now fold and unfold to make transportation easier.

Here is a close up of the finished axel on the end of the leg with one of the gears.

Here is one of the leg connecters that allows the new legs to fold for travel. They can lock in place when the robots are standing or walking.

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Here are the legs with the wheels attached.

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Here is a close up of the chain with one of the pins almost removed.

 

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Happy Creating!

Shapeshifting Toy Robots Part 2

Here are some of our old creations that we forgot to post about. These are some of our wooden shapeshifting robots, inspired by Transformers.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please take a look at our disclaimer.

Making these do not require a lot of materials. you just need six rubber bands, four lego car wheels, and a small piece of wood.

First, measure and cut two small pieces of wood to be the outside of the car and the legs. Measure and drill two holes that the lego wheels will fit securely in. Make sure that you leave enough space in between the holes for the wheels to fit.

Attach two of the wheels and cut the piece to the right size. Repeat to make another leg, making sure that the wheels on both legs align.

Next, cut two arms and drill small holes in the top that can fit a rubber band.

Cut a small body out of wood that

Now time for assembly!

Here is one robots in alt mode.

 

Both robots transformed

Front view.

Happy Creating!

Wooden Graduation Hat Charms

Graduation time is upon us and what better way to celebrate than creating something fun. For this year’s celebration we are making wooden graduation hat charms. This design is straightforward and suitable for all ages.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please take a look at our disclaimer.

This first step is lots of cutting. We cut the tops of the hats from thin sheets of plywood. Cut each square to is 3/4th of an inch on both sides.

The bottom of the hats were cut from square bars that we spoke shaved into a circle 1/2 inch wide.

After cutting and spoke shaving, sand the tops and sides as smooth as possible using different grades of sand paper. To make the charms smooth enough to look like a real cloth hat will require a repeated sanding.

After the tops are well sanded, start sanding the bottoms.

To align the tops with the bottoms while glueing, we drew cross on the bottom of the circles and the squares. Align the crosses to center the circles.

We used a flat black water based paint and applied two coats.

Here are some of the hats with the final coat.

Next, attach the eye-hole screws to the top. The eye-hole screws will let people hang the charm.

We recommend starting a hole for the eye-hole screw by using a small jewelry drill or very thin nail to make screwing the screws in easier. However, you can also screw them in without using a starter hole.

Take your time putting in the screws. If they break off they can be very hard to get out. Make extra hats and practice on scrap wood first. The main trick is to go slow and use as little force as possible.

The tassels are made from golden thread and are the hardest part. To make a tassel, first lay down a few strings then lay a long string on top of them in the middle. Tie the long string to the middle of them, which will be the string that the tassels hang on. Finally, tie a short string near the top of the bunch to separate the tassel into two parts. Tassels can be very hard to make, and you might need lots of practice.

Now just tie the tassel to the eye-hole screws and you are done! You can also add a keyring onto the graduation hats to make them into a keychain.

Happy Creating!

 

Wood Sculpture: Cat

This cute little wooden cat was a quick build from some leftover pieces. We wanted a simple toy that would be sturdy and easy to build, but would also look like a cat. All of the wood was harvested from our yard.

Wooden toy cat

For the tail and legs we like to keep the bark on to give it a rustic look. The texture would also look like fur.

Wooden toy cat

The head, tail and legs are attached using wire to make it poseable. To do this, we drill small holes in each on the limbs, and used the wire like a peg. There is no glue in the whole figurine.

Happy Creating!

Maker Fest at Ecole Bilingue in Berkeley

The Hip Monsters team was thrilled to be invited to a Maker Fest last week at Ecole Bilingue in Berkeley, CA. Ecole Bilingue is a preschool to eighth grade French immersion school focused on preparing their students to make a positive impact on the world.

We had a wonderful time and it was amazing to see such talented makers and dedicated students. The event had great food (including handmade boba tea), a fun crowd and an exciting lineup of makers. It was a beautiful day in Berkeley which added to the cheer.

Below are just some of the makers at the fest.

Hip Monster’s Robot Freedom

We were there with Number Three of RobotFreedom fame, who got a chance to test out her new legs. We will have a post in a bit on her leg redesign. Te legs worked well and the batteries lasted long than we anticipated.

We also brought our pneumatics demonstration which is an ideal place to start kids (and adults) on robotics.

 

The Sewing Corner 

There was a great sewing section with helpful makers who quickly got even first time sewers make a tote bag.

Here is a finished toto bag! We have already put it to good use storing cat toys.

Magnification Mayhem vs. Resolution Rumble!

George and Janai Southworth from the San Francisco Microscopical Society had a fantastic demonstration of microbiology. They showed how different filters and lightning impacted what could be viewed through the microscope.  Below is a petri dish of bacteria waiting to reveal its secrets.

 

Solar Racing Car

Members of the UC Berkeley CalSol Solar Racing Car were there giving us the inside scoop on their upcoming race in Nashville, TN. Every few years the car is completely redesigned and rebuilt using the most up to date technology. 

 

3-D Print Making

There was 3D printing space with a great collection of designs and examples. And all the designs were coded by kids!

And ere is out favorite design, a 3D printed pink bunny.

Bike Powered Smoothies

The bike powered smoothie machines were steampunk inspired pieces of art. They were designed and made by the talented students at Ecole Bilingue. They also are a great way to make sure you earn those calories in the smoothie. Every household should have one of these!

 

The designs are modified stationary bike with blender connected to the front wheel.

Here are the bikes in action making a smoothie.

 

Painting Robot

They even had a robot making art! It was fun watching the robot as it dutifully created its next masterpiece.

Here is a view of the business end of the painter bot.

 

Space Wars

And last but not least, a RaspberryPi powered game console designed a built by one of the students. The compact design had custom made controllers that allowed for two person games.

The stand was a clever design using a cardboard box as a case neatly cut so it looked.

 

 

Find your inspiration!

Girl Genius Dingbot Robot Part One

We decided to finally make an attempt to build a Dingbot robot based on the girl genius web comics.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please take a look at our disclaimer.

Our design is based on the first BingBot, a small robot similar to a pocket watch. Below is a image of a GirlGeniusOnline Dingbat in action.

As the series continue she create a variety of different BingBots and even Wingbots.

After we have settled on a design on paper we like laying out all the components on our workbench and start visualizing how the pieces fit together and to make sure we have all the parts we need.

We made the design as small as possible but still fit all the electronics including a RaspberryPi Nano. We wanted the design to be a fully functioning computer. The idea was when it is not running about it can be used to play music or video games.

The front and back to the robot are plywood circles that will serve as bases for all the electronics. To make sure the two sides align, we clamped two pieces of plywood together and used coping saw. To smooth out any irregularities, clamped them together again and sanded them repeatedly.

 

We used 2 inch bolts to separate the front and back plates. The is the smallest width that will still be able to hold all of our electronics. After repeated measuring, we drilled the holes while they were still clamped. This assured the bolts would align. Since the bolts are part of the atheistic of the robots it is important to get the positions correct.

We used three nuts and four washers per bolts to acts as spacers. To keep the bolts from loosing we used lock bolts (which can prove difficult to put on) and a pneumatic tubing in between the top and bottom bolts. We have used pneumatic tubing as spacers before in our robot designs and it works great even after years of use.

Once the two plates were secured we cut a strip of plastic to seal the gap. We thought using the side to access the components would be a unique and useful design. Normally, we prefer to have most of the electronics exposed but dingbot has a clean and elegant design. We recommend testing your layout of a sheet of paper first before cutting the holes in the plastic.

After a few trial and error we managed to secure the plastic strip. The first one broke so the second time we heated it with a blow dry to make it more flexible.

Down the center of the robots is a wooden dowel which will server as the spine for the robots.  The legs and arms will both be anchor to the spine.

Here is a bottom view showing the spine.

We are not 100 percent happy with how the plastic strip pops out but we will try applying low heat again and try and mold it into shape.

Although you cannot see them, the design fits a RaspberryPi Nano, two motors, h-bridges, tons of wiring and a battery neatly.

Next step is to design the legs! We are leaning towards a toy robot inspired design.

Happy creating!

Our Apothecary Cabinet

As well as working with technology, the Hip Monsters team also works with magic. This is our handmade apothecary cabinet, which we use to store all of our apothecary supplies and extra bottles.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please take a look at our disclaimer.

DIY apothecary cabinet with herbs

The mortar and pestle is a very useful tool for making potions. It helps us grind up our herbs into smaller pieces to make smoother potions. Grinding up the ingredients will also help release more of the juices and flavors.

DIY Apothecary Cabinet and herbs

Here are some of our bottles. Whenever we get food in interesting jars, we keep the jars to store herbs and potions in. Many of our herbs are from our herb garden, including lavender, roses, and thyme. DIY Apothecary Cabinet and herbs

We like to use a variety of different styles of jars to give the collection an organic feel. We also like to store some of our potions in paper packages that releases more of the smell. It also makes the apothecary cabinet look more interesting. DIY Apothecary Cabinet and herbs

One of the most important additions to our apothecary cabinet was a wooden beam to go across the shelves. This makes sure that the jars won’t fall out very easily.DIY Apothecary Cabinet and herbs

We used three different layers of stain to try and create a older look. After each layer of stain, we would sand the wood before adding the next one. Another technique to make wood look older is to use candle wax to create circles before adding the next layer of stain. The stain will not stick to the wax, which will make it look like there are stains from bottles on the wood.
DIY Apothecary Cabinet and herbs

For labels we used an unbleached present label then cut them to size. This helps us identify all of our different ingredients and also makes the bottles look more interesting.

Happy Creating!

Wand Making

At the beginning of the Covid pandemic, we wanted to create magic for ourselves and our friends and hone our wood crafting skills. After much debate, we settled on wand making.

Our yard in the San Francisco, CA has several trees and shrubs that require routine maintenance.  Over the years, we carefully trimmed and stored the best branches for future use. One of our more numerous shrubs is boxwood and we have a large birch tree which both provide great material for wand making.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please take a look at our disclaimer.

The three essential tools for wand making are:

Selecting the perfect branch can be hard and a lot depends on what sort of wand you are looking for. When selecting a branch to turn into a wand, make sure that it is not too green or too dry. Also, you want the branch’s width to be wider than you want at the start. Spokeshaving takes off more material than you would imagine. Straighter branches are easier, but we prefer ones that curve slightly to make the wand more interesting. Many pieces of wood also have natural handles that works great on the wand.

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When cutting the wand make sure to not cut it too short, once you start crafting the ends you may find you need to trim it a bit more.

Wooden cut for making wands

Once you have trimmed the branch it is time to prepare it for spokeshaving.

To prepare for spokeshaving the wands, cure them in a mixture of water, dishwasher soap, and a little oil. Soak them for at least two days depending on how dry the wood was to begin with. If the wood is too dry it can by difficult to charge and split when spokeshaving. After two days of soaking, take the wands out of the solution, wipe them dry and store them in a cool dry place for at least one day to dry out. If your wood starts out very wet, you should not soak the wood and instead leave it to dry out for a bit.

Our technique for wand making involves lots of spokeshaving to shape the wand. The best thing about spokeshaving is it is great for all ages. Kids as young at six can spokeshave simple branches and adults can find it very rewarding after a long day at work.

When spokeshaving make sure not to cut into the wood. This can happen if the blade is not aligned correctly or your use too aggressive of an angle. If you do cut into the wood, we recommend not trying to smooth out the grove with the spokeshave. Instead, use a craving tool to widen the grove before returning to spokeshaving, or use a rasp to smooth it out. When spoke shaving it is best to use as little strength as possible and get into a rhythm to make the tooling as consistent as possible.

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Once the wand is in the shape you want then move on to shaping the ends.

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After years of practice we find repeated passes with a spokeshave can get the tip to the shape we prefer. You can use a carving knife as well, but with harder wood it can require a lot more force.

Sanding a wooden wand

After you get the shape and look you want move onto sanding. For wands sanding is really important. The wand needs a well-finished, smooth surface or it just will not feel right. Use multiple grades of sandpaper starting with the lowest grade sandpaper and ending with the finest.

Using wood stain on wands

Once the wand has the feel you want start applying the stain. Make sure to apply the stain in an open and well ventilated space. Remember, staining your wands will take multiple days, so you need a place where the wands will be safe and protected from rain or harsh sun. We stain our wands outside under our porch.

Above is a long line of wands after staining. Since it can take weeks to complete one wand we usually have several in the works at a given time. We also sand the wand after staining them because staining can make the wood feel rougher. Sanding can also give the wands an older look.

Waxing a wooden wand

After the last coat of stain has dried, apply beeswax to add another layer of protection and to give it a well-used feel. You want to wand to feel old and magical. This can require multiple coats of beeswax applied over several days depending on the condition of the wood.

Polishing the wands

The last step is to polish the wand using a rag or a bit of leather. We found leather does a great job getting a well-worn, ancient looking patina.

Now your wands are ready for use and harness the magic within!

Happy creating!

Arduino Robotic Controller Software Update

The RobotFreedom robots are controlled by two code bases. The first runs on a RaspberryPi and is written in Python. You can read more about it here. The second code base controls the movements and lights on the robot. It is written in C and runs on a Arduino. This article will get you started on developing with that code base. You can download it GitHub.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please take a look at our disclaimer.

The movement controller is designed to be light and simple compared to the main AI code-base and is ideal for a beginner. The focus is to provide an interface for a human or AI to control a robot’s moving components (arms, legs and wheels). We use a Arduino Mega Board because it has a plenty of digital pin to attach our components to. Below is an image of a Arduino Mega board.

Arduino’s can be controlled via serial communication through a USB port or you can code it to run independently. Our robotic walkers are controlled only by an Arduino. This project is intended to be controlled by an AI installed on a RaspberryPi.

The purpose of the program is to receive incoming messages and perform the requested action. For example ‘a’ means raise the left arm. When the program receives an ‘a’ command it sends a command to a H-Bridge which then send power to a linear actuator to raises the left arm.

To start, install the Arduino IDE on your preferred development OS. Linux, OXS and Windows is supported. You can get the code here.

Next, download the required library and copy them to your development folder.

Adafruit_BusIO
Adafruit_I2CDevice
Adafruit-GFX-Library
FastLED

Launch the Arduino IDE and from the menu bar select:
Sketch>Include Library>Add Zip Library…

Launch the Arduino IDE and from the menu bar select:
Sketch>Include Library>Add Zip Library…

Then point to one of the zip files you have downloaded. Repeat for each required library.

To open the project, double click on the movement_controller.ino file and the Arduino IDE should automatically launch. If it does not launch you can load the sketch by selecting File>Open then navigate to your project file.
Now choose a board type. When you connect your Arduino board it should be auto-detected by the IDE. For some brands you may have to manual select it from the combo box. For off-brand Arduino we recommend searching forums for the best match. Many specify incorrect boards in their descriptions.

Next select >Sketch>Verify Compile. At the bottom of the IDE a console will appear and provide a detailed log. If you missed any libraries you will receive an error message. Loading any required libraries and try again.

Once the code is compiled select sketch>upload to deploy your code.

Below is a list of the components the code can control:

H-Bridge
FastLED
Linear Actuator

The image below is the wiring for the Arduino:

To test select Tools>Serial Monitor from the main menu. At the bottom of the IDE a new tab titled “Serial Monitor” will appear. From this console you can directly communicate with the Arduino.

 In the console window type “5”. You should see a response from the Arduino in the console and if the LED is connected to the Arduino it should turn white and flash in a circular pattern.

Now you can control your own robot!
Happy Creating!